Thank Charlie!
This little 90 was been really annoying me. I just couldn't keep the performance stable and I even switched bases with the one that had the nice tank. I ended up just putting it up on the shelf to have a think about it for a while. Sure enough a few days later I had a idea and the right one too. It dawned on me to check the steam pipe opening, where it meets up to the cylinder. Sure enough it was mashed a bit and wasn't laying flat against the cylinder.
Here's a little video I made going over this. Sometimes I am really a idiot and should have realized this a LOT sooner...