Office of Steam Logo_1

Author Topic: "Machinist thread" (please join in) Vertical Mills & metal lathes, tool talk...ect  (Read 26172 times)

Stoker

  • Global Moderator
  • Hero Member
  • *****
  • Posts: 4658
  • Wherever you go ......... there you are!
  • Location: Eastern Sierra
Speaking of CNC capabilities, half a dozen years ago there seemed to be a whole cult on the web, of folks using the Grizzly G0704 (perhaps the most popular unit used at that time) and units of similar build with other numbers and/or other brand names, doing home conversions to CNC and there even seemed to be kits available to make the conversions. Don't know if that is still true today, as I have no intention of doing such a conversion, so haven't been following those sites. I'd guess that is now "less of a thing" as dedicated CNC hobby sized mills are probably more available now than they were back then.

As for the DRO option, I cannot recommend it too highly, and were I to do it again, I'd have bought my mill with the factory DRO installed. Instead, I purchased an after-market DRO and installed it myself, which has actually worked out just fine, but it was a whole lot of work that might not have turned out as well as it did, and which ended up saving very little, if any, in total dollar outlay.
"Information is not knowledge, Knowledge is not wisdom, Wisdom is not truth, Truth is not beauty, Beauty is not love, Love is not music: Music is THE BEST...   
Wisdom is the domain of the Wis (which is extinct). Beauty is a French phonetic corruption of a short cloth neck ornament currently in resurgence..."
F. Zappa ... by way of Mary, the girl from the bus.

MasonvilleEngines

  • Jr. Member
  • **
  • Posts: 250
The cult still exists and many do the same to PM machines. Ditto on dro.

Stoker

  • Global Moderator
  • Hero Member
  • *****
  • Posts: 4658
  • Wherever you go ......... there you are!
  • Location: Eastern Sierra
PM, Grizzly and other similar brands of benchtop column mills are of a nearly identical design, and I have heard (though don't actually know) that many different brands come out of the same factory with but few little differences, mostly being the name plate.

For me, I'm a total loser when it comes to computers, and besides, I need the exercise of turning those cranks!   ;c)
"Information is not knowledge, Knowledge is not wisdom, Wisdom is not truth, Truth is not beauty, Beauty is not love, Love is not music: Music is THE BEST...   
Wisdom is the domain of the Wis (which is extinct). Beauty is a French phonetic corruption of a short cloth neck ornament currently in resurgence..."
F. Zappa ... by way of Mary, the girl from the bus.

St Paul Steam

  • Global Moderator
  • Engineer
  • *****
  • Posts: 5377
  • Location: St. Paul Indiana
Speaking of CNC capabilities, half a dozen years ago there seemed to be a whole cult on the web, of folks using the Grizzly G0704 (perhaps the most popular unit used at that time) and units of similar build with other numbers and/or other brand names, doing home conversions to CNC and there even seemed to be kits available to make the conversions. Don't know if that is still true today, as I have no intention of doing such a conversion, so haven't been following those sites. I'd guess that is now "less of a thing" as dedicated CNC hobby sized mills are probably more available now than they were back then.

As for the DRO option, I cannot recommend it too highly, and were I to do it again, I'd have bought my mill with the factory DRO installed. Instead, I purchased an after-market DRO and installed it myself, which has actually worked out just fine, but it was a whole lot of work that might not have turned out as well as it did, and which ended up saving very little, if any, in total dollar outlay.
That was my next question, I've never used a DRO before, so really don't know what I'm missing, had a long talk with Doug (CrazyDoug)yesterday & he also strongly agrees not to buy a Vertical mill without this DRO feature, I am now leaning towards that direction & would like to hear more of the Pro's & Cons of a DRO please.
Bruce, St. Paul Indiana, USA
"Originality thrives in seclusion free of outside influences beating upon us to cripple the creative mind."
  Nikola Tesla

MasonvilleEngines

  • Jr. Member
  • **
  • Posts: 250
A digital read out is just a sensor on a slider the displays position from a reference zero you set. Accurate installation is required for precise read out. Easily enough done but nice and convenient to have straight from factory.

You will appreciate this as you can accurate determine where you are on part and how deep you are cutting at a glance. Of course you can be precise with dials but many find it easier on eyes and brain.

MasonvilleEngines

  • Jr. Member
  • **
  • Posts: 250
Just saw that the 3 axis adds 700 bucks, but yolo. Not sure what you are starting with but consider having a nice vice and clamping set is a must. Drill chuck, collets also plus tooling.


It adds up, I cried every payment now I am done paying for it I enjoy the hobby time it provides.

Stoker

  • Global Moderator
  • Hero Member
  • *****
  • Posts: 4658
  • Wherever you go ......... there you are!
  • Location: Eastern Sierra
There are soooooo many advantages to having a DRO on your mill, that it would be pointless for me to enumerate them.

However, perhaps the greatest single benefit is that it eliminates any need for thought of backlash on your cranks and dials, thus simplifies all calculations and movements. The DRO only indicates actual table movements, and offers a host of other pushbutton calculations to aid in finding positions like centering & etc.

If I recall correctly the purchase price of my aftermarket 3-axis DRO was something north of $300, and while instillation was simple in principle, it really was not all that simple nor easy to actually accomplish, and it needs to be accomplished with a high degree of precision if it is to work correctly. The indicator (encoder) rods are very easily damaged if mishandled, or especially if not installed with near perfect linear alignment to their axis of movement! They also need to be somewhat shrouded for chip protection but still open enough for connectivity. Therefore, at the end of the day I truly believe that the added cost of having it factory installed may well be a better bargain, especially if there is a warranty involved.

Edit:
Additionally, a point I should have mentioned above is that there is, among the many features available on a DRO, one that is especially wonderful, maybe even magical, in that no matter what system your machine was built to, and your dials are set at, with the push of a button you can work in either Imperial or Metric measure with perfect facility!
"Information is not knowledge, Knowledge is not wisdom, Wisdom is not truth, Truth is not beauty, Beauty is not love, Love is not music: Music is THE BEST...   
Wisdom is the domain of the Wis (which is extinct). Beauty is a French phonetic corruption of a short cloth neck ornament currently in resurgence..."
F. Zappa ... by way of Mary, the girl from the bus.

Bobsmodels

  • Jr. Member
  • **
  • Posts: 54
I have a bit of a different position on DRO’s.  Yes get one on your new mill whatever one you purchase.  It will be a great “aid” in your machine work.  You get what you pay for so match the quality of the DRO to the machine you purchase, maybe one step higher.  Remember the machine you buy is going to move around when you cut, how much depends on its rigidity.  Since I started in the machining hobby in the mid 70’s,  I have acquired 5 milling machines that I kept, two with DRO’s, each of these five machines act differently when cutting.  The two with DRO’s let me cut a whole lot faster, but when you get close to the end it’s time to get out accurate measuring devices.  Of course it depends what you are making. 

The point is do not assume the DRO is going to make your machine any better than it already is.  The DRO is just an “aid” that makes cutting and measuring easier, as long as you remember which side of the center you are on or which side the cutter the zero is set etc.  You still need to acquire all the mill machining skills i.e. what your mill does with a climb cut, how much of a cut can you take, how to compensate for your vise, if you have variable speed ( another worthwhile “aid”) how does it affect the cut if changing on the fly, power feed control another “aid” that needs understanding, cutting dry or with a lubricant, and then add in the with or without the DRO. 

BTW you mentioned the possibility of a lathe, that’s a whole different set of  possibilities with a DRO, again an “aid”.  I have one with a DRO and can make stuff at least 50% faster as long as you pay attention.

You will enjoy a nice heavy mill compared to Taig you mentioned, and after a few projects wonder how you got jobs done without it.  You need to pay once and “cry once” or you will pay twice and “cry louder”!  I think that has been inferred in the posts.

Good Luck and enjoy your retirement gifts – be generous to yourself.

Bob

St Paul Steam

  • Global Moderator
  • Engineer
  • *****
  • Posts: 5377
  • Location: St. Paul Indiana
Thanks Bob & Masonvillengines, Stoker.
I am not a total novice at machining, just not use to a big mill. i am fully aware of the cost of buying nice equipment and yes, my wish list for the mill is almost doubled by the add on tools. I know its not a cnc mill & that I will need to do all the work and layout. A DRO kind of sounds like a GPS,it can get you where you wanna go, but don't trust it completely & keep your wits about you.I have come to the conclusion that a really nice precision mill vise is imperative (dang they're expensive though) the mill I'm looking at is large (850lbs) w/base, 1100 lbs.
What is a good mill vise for the money ? I know of Kurt & Glacern vises, I prefer not to mortgage the house for a vice.
Bruce, St. Paul Indiana, USA
"Originality thrives in seclusion free of outside influences beating upon us to cripple the creative mind."
  Nikola Tesla

Stoker

  • Global Moderator
  • Hero Member
  • *****
  • Posts: 4658
  • Wherever you go ......... there you are!
  • Location: Eastern Sierra
Thanks Bob & Masonvillengines, Stoker.
I am not a total novice at machining, just not use to a big mill. i am fully aware of the cost of buying nice equipment and yes, my wish list for the mill is almost doubled by the add on tools. I know its not a cnc mill & that I will need to do all the work and layout. A DRO kind of sounds like a GPS,it can get you where you wanna go, but don't trust it completely & keep your wits about you.I have come to the conclusion that a really nice precision mill vise is imperative (dang they're expensive though) the mill I'm looking at is large (850lbs) w/base, 1100 lbs.
What is a good mill vise for the money ? I know of Kurt & Glacern vises, I prefer not to mortgage the house for a vice.


That's a very good way to think of a DRO ... especially the last part of that sentence. But with use and familiarity, it will work well as a pair of calipers in your machining operations too. Not to say it will replace calipers and micrometers at all.

A vise is your single most important accessory in my consideration, but pricing is in direct proportion to size. On my little G0704 I have a cheepo Chinese 4" which has served me well and I wouldn't want anything bigger on my table. However, I did have a bit of work to do on that vise to get it as square and parallel as I wanted, but it was only a little work and that saved me several hundred over a "name brand" that may have needed similar adjustment, though probably not.

Perhaps recommendations from the company you buy the mill from may be worth asking for, and even suggest a discount from them on such accessories as a vise.
"Information is not knowledge, Knowledge is not wisdom, Wisdom is not truth, Truth is not beauty, Beauty is not love, Love is not music: Music is THE BEST...   
Wisdom is the domain of the Wis (which is extinct). Beauty is a French phonetic corruption of a short cloth neck ornament currently in resurgence..."
F. Zappa ... by way of Mary, the girl from the bus.

St Paul Steam

  • Global Moderator
  • Engineer
  • *****
  • Posts: 5377
  • Location: St. Paul Indiana
Thanks Bob & Masonvillengines, Stoker.
I am not a total novice at machining, just not use to a big mill. i am fully aware of the cost of buying nice equipment and yes, my wish list for the mill is almost doubled by the add on tools. I know its not a cnc mill & that I will need to do all the work and layout. A DRO kind of sounds like a GPS,it can get you where you wanna go, but don't trust it completely & keep your wits about you.I have come to the conclusion that a really nice precision mill vise is imperative (dang they're expensive though) the mill I'm looking at is large (850lbs) w/base, 1100 lbs.
What is a good mill vise for the money ? I know of Kurt & Glacern vises, I prefer not to mortgage the house for a vice.


That's a very good way to think of a DRO ... especially the last part of that sentence. But with use and familiarity, it will work well as a pair of calipers in your machining operations too. Not to say it will replace calipers and micrometers at all.

A vise is your single most important accessory in my consideration, but pricing is in direct proportion to size. On my little G0704 I have a cheepo Chinese 4" which has served me well and I wouldn't want anything bigger on my table. However, I did have a bit of work to do on that vise to get it as square and parallel as I wanted, but it was only a little work and that saved me several hundred over a "name brand" that may have needed similar adjustment, though probably not.

Perhaps recommendations from the company you buy the mill from may be worth asking for, and even suggest a discount from them on such accessories as a vise.
Precision Mathews sell several vices, a precision vice approx $169 and an Ultra precision vice for around $369 made by homge.I have already decided  4" would be enough for an 8" x32" table.
Bruce, St. Paul Indiana, USA
"Originality thrives in seclusion free of outside influences beating upon us to cripple the creative mind."
  Nikola Tesla

MasonvilleEngines

  • Jr. Member
  • **
  • Posts: 250
$369 Sounds in the ball park, work holding will need other threads I think.

Stoker

  • Global Moderator
  • Hero Member
  • *****
  • Posts: 4658
  • Wherever you go ......... there you are!
  • Location: Eastern Sierra
While on the subject of vises, I have a Palmgren 2 1/2" tilting vise that I find quite useful on occasion. It is not ridged enough to make heavy cuts, not precise enough to equal a sine plate, but for nearly any angle work that I do, it has proven adequate. Picked mine up second hand on evilbay for somewhere around $50 if I recall and have always considered that to have been a great bargain. You may wish to keep your eyes open for such a deal but beware that many of them out there are well hammered and abused, so wait for a decent one as they do come up occasionally.

On another note, you have probably already made this decision, but another important choice that needs to be made in selecting a mill is what kind of spindle nose you'll be wanting to mount what type of collets, chucks and other tooling.
"Information is not knowledge, Knowledge is not wisdom, Wisdom is not truth, Truth is not beauty, Beauty is not love, Love is not music: Music is THE BEST...   
Wisdom is the domain of the Wis (which is extinct). Beauty is a French phonetic corruption of a short cloth neck ornament currently in resurgence..."
F. Zappa ... by way of Mary, the girl from the bus.

txlabman

  • Global Moderator
  • Hero Member
  • *****
  • Posts: 4044
  • Location: Plano, Texas
I have a table top milling machine made in Austria that I got from a good friend.  I believe it is an Emco-Maier made in Austria. I haven’t used it much.  Mainly, I use it as a drill press.

[ Guests cannot view attachments ]

[ Guests cannot view attachments ]

[ Guests cannot view attachments ]

[ Guests cannot view attachments ]

Stoker

  • Global Moderator
  • Hero Member
  • *****
  • Posts: 4658
  • Wherever you go ......... there you are!
  • Location: Eastern Sierra
Looks like a decent hobby mill you have there Charlie ..... but you really shouldn't go barefoot in a machine shop! 

Ouch!!!    ;c)

It would also be best if you didn't try to do any milling in such close proximity to all of those wonderful display shelves, without some form of good cover over them.

Chips do fly!!!
"Information is not knowledge, Knowledge is not wisdom, Wisdom is not truth, Truth is not beauty, Beauty is not love, Love is not music: Music is THE BEST...   
Wisdom is the domain of the Wis (which is extinct). Beauty is a French phonetic corruption of a short cloth neck ornament currently in resurgence..."
F. Zappa ... by way of Mary, the girl from the bus.