Office of Steam Logo_1

Author Topic: Jensen J-42R engine build (finished )  (Read 499 times)

St Paul Steam

  • Global Moderator
  • Hero Member
  • *****
  • Posts: 4860
  • Location: St. Paul Indiana
Jensen J-42R engine build (finished )
« on: July 01, 2019, 09:11:30 pm »
I haven't documented a new engine build in years, but with this new forum I felt I could do it here for any that want to follow along with the progress. many of you have seen the Jensen J-42 build I finished awhile back...this new engine shall be the companion engine that I had always had in mind when I built the J-42, this plant (J-42R) will have many similarities in that it will also have (2) #35 engine boilers on the single firebox, but will be different in that the cylinders will be facing outward & the axles facing inward joined by 1 flywheel, I'm going to try to mount the axles with ball bearings on this one, I see this as a challenge as the axles will need to be almost perfectly aligned & that's going to require some shimming & plenty of adjusting I imagine. this engine should be a self starter with the ability to tie the engines together & set the timing anywhere I want .
I have started on the firebox.

setup on sheet metal.






let the forming begin




main structure finished




The #35 donor engines

Bruce, St. Paul Indiana, USA
"Originality thrives in seclusion free of outside influences beating upon us to cripple the creative mind."
  Nikola Tesla

IndianaRog

  • Global Moderator
  • Full Member
  • *****
  • Posts: 729
  • Location: Central Indiana
    • IndianaRog and the Temple of Steam
Re: Jensen J-42R engine build
« Reply #1 on: July 01, 2019, 09:34:37 pm »
Love it...enjoyed seeing the firebox forming progression.  For some reason I thought you might have had a metal break for forming the firebox base flanges...you used good old piece of steel and clamps to accomplish that...something any of us "should" be able to do.

Will follow til the steamup!!

Rog
my YouTube channel:  https://www.youtube.com/results?search_query=indianarog

my website:  IndianaRog.com

Stoker

  • Global Moderator
  • Hero Member
  • *****
  • Posts: 3716
  • Wherever you go ......... there you are!
  • Location: Eastern Sierra
Re: Jensen J-42R engine build
« Reply #2 on: July 01, 2019, 09:44:23 pm »
Oh Goodie ... this is going to be great .... Pass the popcorn please!!!   ;c)
"Information is not knowledge, Knowledge is not wisdom, Wisdom is not truth, Truth is not beauty, Beauty is not love, Love is not music: Music is THE BEST...   
Wisdom is the domain of the Wis (which is extinct). Beauty is a French phonetic corruption of a short cloth neck ornament currently in resurgence..."
F. Zappa ... by way of Mary, the girl from the bus.

St Paul Steam

  • Global Moderator
  • Hero Member
  • *****
  • Posts: 4860
  • Location: St. Paul Indiana
Re: Jensen J-42R engine build
« Reply #3 on: July 01, 2019, 10:14:41 pm »
Love it...enjoyed seeing the firebox forming progression.  For some reason I thought you might have had a metal break for forming the firebox base flanges...you used good old piece of steel and clamps to accomplish that...something any of us "should" be able to do.

Will follow til the steamup!!

Rog
I do have a small metal brake, & ironically I have been looking at a dedicated metal brakes today, I think a 12" would be big enough, they all seem to be one form or another of the same Chinese Mfg. I have decided that my Jensen collecting would focus primarily on older brass tag, black firebox Jensen's & I need better tooling for the firebox's if that's what I'm to build more of in the future.
Bruce, St. Paul Indiana, USA
"Originality thrives in seclusion free of outside influences beating upon us to cripple the creative mind."
  Nikola Tesla

CBWho

  • Full Member
  • ***
  • Posts: 562
  • Location: Minnesota
Re: Jensen J-42R engine build
« Reply #4 on: July 01, 2019, 10:37:43 pm »
Get the box perfectly square isn't easy to do even with a simple box break.

Also how did you cut the nice curves for the cradles?

Nick

  • Administrator
  • Engineer
  • *****
  • Posts: 8188
  • Location: Minnesota, USA
Re: Jensen J-42R engine build
« Reply #5 on: July 01, 2019, 10:54:20 pm »
Thanks Again for taking the time to document this one Bruce  8)
Nick

Jim

  • Administrator
  • Hero Member
  • *****
  • Posts: 4331
  • Aussie Steamer always on the boil :)
  • Location: South Coast of New South Wales Australia
Re: Jensen J-42R engine build
« Reply #6 on: July 01, 2019, 10:58:35 pm »
I don't like build threads, I love them :)

Thanks Bruce for this thread :)
_______________________________________________
Cheers.
Jim

My YouTube Channel https://www.youtube.com/user/Blue123Heeler/videos


St Paul Steam

  • Global Moderator
  • Hero Member
  • *****
  • Posts: 4860
  • Location: St. Paul Indiana
Re: Jensen J-42R engine build
« Reply #7 on: July 02, 2019, 06:08:42 am »


Also how did you cut the nice curves for the cradles?
I cut them out with my scroll saw & a metal cutting blade.
Bruce, St. Paul Indiana, USA
"Originality thrives in seclusion free of outside influences beating upon us to cripple the creative mind."
  Nikola Tesla

Roscoe

  • Jr. Member
  • **
  • Posts: 173
  • Location: Northwest, Indiana
Re: Jensen J-42R engine build
« Reply #8 on: July 02, 2019, 08:26:36 am »
You did a real nice job with that improvised brake you have there. Neat video. Great looking fire box, nice corners.
John

St Paul Steam

  • Global Moderator
  • Hero Member
  • *****
  • Posts: 4860
  • Location: St. Paul Indiana
Re: Jensen J-42R engine build
« Reply #9 on: July 05, 2019, 06:25:14 am »
got a little farther with the build, firebox finished with several layers of paint







axles setting in place, will have to considerably shorten them. the boilers cleaned up well enough that I don't think I'll have to send them off to be re-plated.

Bruce, St. Paul Indiana, USA
"Originality thrives in seclusion free of outside influences beating upon us to cripple the creative mind."
  Nikola Tesla

Nick

  • Administrator
  • Engineer
  • *****
  • Posts: 8188
  • Location: Minnesota, USA
Re: Jensen J-42R engine build
« Reply #10 on: July 05, 2019, 09:36:49 am »
Looking good Bruce  8)
Nick

classixs

  • Global Moderator
  • Hero Member
  • *****
  • Posts: 2432
  • Location: Jutland
    • www.SteamUp.dk
Re: Jensen J-42R engine build
« Reply #11 on: July 05, 2019, 10:04:06 am »
Great thread Bruce, thanks for bringing us along here...


Some good progress allready, will be looking forward to follow the completion  :)
Cheers
Jan
WEBSITE: SteamUp YOUTUBE: SteamUp

St Paul Steam

  • Global Moderator
  • Hero Member
  • *****
  • Posts: 4860
  • Location: St. Paul Indiana
Re: Jensen J-42R engine build
« Reply #12 on: July 07, 2019, 09:12:43 pm »
I was able to make a bit more progress this weekend.

here is the cross-over manifold , it consist of 12 pieces including the pressure gauge



all soldered up & ready to install



test fit of some of the components, the sight gauges currently don't match, but that will be rectified soon.









very 1st running on compressed air.



the heater pan still needs to be fabricated & heaters & cord installed, then work on the plinth to do.
Bruce, St. Paul Indiana, USA
"Originality thrives in seclusion free of outside influences beating upon us to cripple the creative mind."
  Nikola Tesla

Nick

  • Administrator
  • Engineer
  • *****
  • Posts: 8188
  • Location: Minnesota, USA
Re: Jensen J-42R engine build
« Reply #13 on: July 07, 2019, 09:46:20 pm »
AWESOME Bruce!!  8) 8)

I wish these were readily available!!
Nick

classixs

  • Global Moderator
  • Hero Member
  • *****
  • Posts: 2432
  • Location: Jutland
    • www.SteamUp.dk
Re: Jensen J-42R engine build
« Reply #14 on: July 08, 2019, 12:58:27 am »
That sure is a great looking engine Bruce, very well done so far
Cheers
Jan
WEBSITE: SteamUp YOUTUBE: SteamUp