Jim, having taken one of these apart myself, you have my admiration for sticking with the gas firing conversion and the result looks well worth it. Congratulations!
Rog
Rog I watched the old Wilesco video of the Wilesco production line. And it was pretty involved and they were making the more basic models. My hat goes off to the people who worked on the production line putting these D32's together.
What a convoluted design they are, a true nightmare to work on! At least now if the boiler gets develops another leak I can take it out and repair it in around a 3-4 hour work around. I think the problem stemmed from the flux that they used, I don't think they cleaned it all off. I'm pretty sure that's where a lot of the verdigris and corrosion on the boiler started from (that's my thoughts anyway).
I'm happy how its turned out and I like it being flame fired. The 220v model was wayyyy over powered with the double electric strap boiler bands. Even with a juice reducer you needed it turned right down.
Stoked its not just a big shelf queen anymore.