Thanks Again for the catalog scans Gil.
So today I continued on with trying to get this thing to run. No matter what, it seemed like air was going every where but to the cylinder. I had pretty much disassembled, checked everything, reassembled, adjusted, hooked up air, tested, remade parts etc. The one thing I didn't remove was the cylinder lagging. So today I did.
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I don't think you should be able to see the piston going back and forth through the 3 big holes in the wall of the cylinder where who ever made this thing bored it out to big! And I don't know how I missed this big of a hole when I inspected the bore. I guess I only looked at the bottom and side where the port was cored in.
So I have a cylinder sleeve to make and fit. Right now the piston mic's out at 1.255. The cylinder bore is 1.262. I don't think I am capable of making a sleeve that is .012 to bring the cylinder down to exactly 1.250 (.006" walls). So I am thinking I will drop the cylinder bore down to 1.125" with a sleeve, and turn the piston down to match.
I do not have any cast iron that is big enough to make the cylinder from. I do have some 12L14 leaded steel that I can use, or some brass that I could use. Do you think either of those would be suitable, or should I buy a chunk of 1.5" cast Iron DuraBar?
This one is going on the back burner for a while.
Jim in Minnesota