Has anyone had experience with this process, the complete kits are pretty expensive but the bits alone aren't that bad. Would I need their collet or can I use the one I have?
http://www.formdrill-usa.com/formdrill.htm
No experience, I did enjoy this video when it came out. I do note a moment when he says "not that you would ever do that, wink, wink" re pressure vessel.
https://youtu.be/FIgg6sey0C8Ave cracks me up. Keep it in a vise.
I was just going to post the same video

Looks to work in brass, not the prettiest result and it's obviously thicker than most of our boilers
https://www.youtube.com/watch?v=tygL4piLVcI [ Guests cannot view attachments ]
I have watched ave video before .
I don’t think it has any practical use for us with our paper thin brass boilers .
No substitute for a proper turned insert .
Cheers
Dennis
Certainly a very interesting process and may have some potential applications for us, though I'm with Dennis concerning the problem of the typical thinness of our boiler shells. It may be possible to overlay a sheet of material at the hole location and thus establish a suitably thicker wall locally. This process does remind me some of using ultrasound to "weld" brass inserts into plastics which I was told could also be done in some metals in a much heavier operation with much more expensive equipment, but I'd never experienced that end of the spectrum.
Interesting to watch the video.