Hi Exador,
I used a lead free plumbing solder as all the heat is in the coiled tube.
If the boiler needed to withstand higher pressure or heat heat I would use silver.
I have had no luck finding 1/32nd thick aluminum locally, had toorder online
I got impatient waiting for the 1/32" material so I forced it out of 1/16".
Pretty good fit so I think I'll leave it alone for now and move on to the next project.
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That looks great Bill! 👍 By the way, don’t know if you have the instructions, but I recently took pictures of mine, so I will add them here in case you or anyone else want them
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Thanks for posting the instructions Nick.
Good place for them.