Update: My clock stopped!.... But it was easy to fix
The clock had been running well, but we have gotten quite a bit of rain in the last couple days, this high humidity combined with the fact that it is also the start of our heating season in Michigan means I have just started my wood burner. The woodburner has a very Rapid drying effect on my home.
The clock is fairly complex and it is not easy to spot a problem on the wall...my clock started first try so I did not think I had a problem tooth but as a good diagnostic tool I removed the pendulum(easy) and let the clock run unregulated(high speed) as the weight falls the clock gearbox builds impressive speed and it was going faster than I was comfortable with 3.5 lb weight so I dropped back to 2.7 lb....with this less wild speed I could easily hear a steady scuff...scuff...scuff sound, that quickly told me a gear was warped and rubbing (side to side run-out) Watching the gears spin at high speed, they all looked pretty good with the exception of the Escapement wheel and sure enough, this was my problem child.
If the Escape wheel was a clock "face" than at 3 o'clock on Escape wheel the teeth past by the frame, there is about a 1/2 inch area that is thicker on frame and cause the gear side to side clearance to be tight in this area. The other gears have more clearance but this one is a +/- 1.5mm max.
I could disassemble the clock but wanted to see if I could get it running again on the wall, I spun the escape wheel slowly to determine which of the 4 "spokes" of the escape wheel gear was most at fault, then with gentle warming of the gear(hair dryer) and then holding opposite gentle bending pressure while the gear cooled the clock was soon running again!
I feel there is internal stress in the plywood parts from the plywood manufacturer process and also the escape wheel spokes are quite thin to give the clock that airy skeleton look...now that I know the Escape wheel is a potential problem I was thinking of ways to make this wheel more resistant to warp...perhaps better wood finish like lacquer or polyurethane? But a second thought is before I add the small spur gear to Escape wheel, I could clamp it to a small plate of glass and wick the thin super glue into the "sides" of the skinny spokes where the burnt laser cut is...this may have the effect of locking the gear in a more flat state and be more resistant to humidity changes. I am not disappointed, these type issues should be expected when building a clock out of Natural wood material.
I am also interested in research better wood finish ideas for blonde plywood. I like working with shoe polish but want my second clock to be better... If any woodworkers out there know how to make Beech? Plywood look fancy? I would appreciate some tips.
I still love the clock and will continue to run and improve this one, I want to make a list of significant improvements including bronze bushings and great wood finish plus other performance and decorative improvements before I build clock #2
Photo: the problem child Escapement wheel, the little triangle of blue painters tape(on tooth near pallet) is very helpful in regulation of clock, I have a highly accurate atomic Casio watch and I can wait till the blue tooth is on pallet than watch my Casio and when I "hear" the blue tooth "tick" I can note if it was just before or after when my Digital second counter changed digits...in this way I can tell within 3 minutes of monitoring if my wood clock is running slow or fast. This is just for Course adjustments(1 min per revolution) the clock should run for a few days when attempting fine adjust.
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