Office of Steam Logo_1

Author Topic: That’s why it’s a hobby, not a profession. The trial and error. Timing.....  (Read 250 times)

Adirondack Jack

  • Jr. Member
  • **
  • Posts: 277
I bought myself a bit of a conundrum followed by some work that’ll be needed to sort it.
The ongoing talk of making the M series run slow got me thinking.
I decided to play a bit.

My M91 hasn’t been started in a whilst, and I thought I’d play with ignition timing a bit. It’s never been easy to cold start, regardless of priming ritual or mixer setting. It’s easier once warm, but even then it’s never hand started, requiring a brisk rope start.

Thinking back to late in the last century, the one battery ignition gasoline two stroke giant scale RC engine I owned (a big six horse brute that pulled a 28 pound 1/3 scale plane straight up) I remember it was so easy to start because the ignition timing plate was slaved to the throttle linkage. At a tick over idle timing was severely retarded so you could hand start by flipping the prop very reliably. Under throttle load it advanced timing a bunch.

Ergo, I theorized, might be my M91 could stand the timing pushed a little later in the party so it would start easier and Tick over better at the bottom end of the speed curve.

So far, so good. Then I made a tactical error. First I thought I’d start and run it before adjustment, but it didn’t want to cooperate. Fuel was fine, mixer fine, primed and no bubbles, verified spark, and all I could get with a brisk rope pull was a single pop late in the spin. Then as I tried a few more times, it started popping loudly, like a car backfiring, and still wouldn’t start.
So I thought maybe the timing had slipped?  I’m thinking ignition sensor slipped maybe, so I observed when the exhaust valve JUST cracked open, right as the slack came out of the rocker, and sure enough, the trigger plate was nowhere near BDC, Ignition nowhere near tdc. So I mindlessly undid the set screws on the trigger wheel, and paid not enough mind that they didn’t seem loose. I hauled the ignition around to agree with the valves, secured the set screws, pulled the rope and it popped indignantly and stopped dead. After an astonished moment the dim light lit. I’d forgotten this isn’t a keyed gear or chain timed cam.  The timing gear set screw is what had apparently slipped, not the ignition trigger. Now of course I’ve got it all out of whack. I’m done for the night. Tomorrow I’ll pull the spark plug to verify tdc, get the valve timing straight, then and only then get the trigger plate timing back where it belongs, this time a skinny hair after tdc.

I felt like a complete moron assuming it had to be the trigger plate, forgetting the timing gear, and not physically verifying piston placement, relying on the exhaust valve instead.

Nick

  • Administrator
  • Engineer
  • *****
  • Posts: 8188
  • Location: Minnesota, USA
Fingers crossed you have good luck today  ;)
Nick

Scorpion2nz

  • Full Member
  • ***
  • Posts: 684
So you have those brilliant brain waves that turn into a total brain fart Moment to ?
I have done the same thing before had stupid brilliant ideas .
Not checking all possibilities before rushing in .
Never mind have a good sleep and try again .
You will win eventually.
Cheers
Dennis

RedRyder

  • Administrator
  • Hero Member
  • *****
  • Posts: 4352
  • Location: Connecticut - USA
For reference, all the M91's I have had were marked for TDC.
There is likely a very small mark from a permanent marker on the one side of the end of the crank shaft (governor side) that when facing straight up is at TDC (or very close).

Adirondack Jack

  • Jr. Member
  • **
  • Posts: 277
Thanks. I did it the old fashioned way, pulled the spark plug and stood a 1/8” dowel on top the piston.

tony1951

  • Newbie
  • *
  • Posts: 24
I'd be  a bit careful to ensure that if you are pulling off the HT lead and testing the spark, that you make sure to earth the spark plug outer part so when the ignition discharges the energy can go to ground. I blew up my ignition unit be messing with the spark plug out of the engine and turning the crankshaft. I believe  that the energy from the HT can arc across inside the unit if the HT circuit has no earth return. This is a known cause of failure in full size CDI ignition units too.

I had to use Jan Ridders ideas to make a new ignition unit ( see my ignition thread here) and since I did, I have taken care to avoid the problem happening again.

I have experimented with spark timing and find it runs fine just around TDC. Mine is set very slightly before TDC at the moment, but it tends to kick back when starting unless given a strong flick.

Adirondack Jack

  • Jr. Member
  • **
  • Posts: 277
Thanks. When visualizing spark to time an engine, my default is to pull the lead off the plug, and arrange it so when the box fires, the lead arcs to the engine head. I set it up with maybe 1/4” or less gap, and that’s always given an arc.

tony1951

  • Newbie
  • *
  • Posts: 24
Thanks. When visualizing spark to time an engine, my default is to pull the lead off the plug, and arrange it so when the box fires, the lead arcs to the engine head. I set it up with maybe 1/4” or less gap, and that’s always given an arc.

It is quite simple to wind some thin (bare) copper wire around the spark plug base when it is out of the engine and then to earth it to the engine frame. Beats blowing up the ignition box for sure AND it leaves you with both hands free to make adjustments if needed. You should get a healthy crack from the spark plug so connected, so you know when it is firing.

As an aside here which won't apply to most of you, when my box died and I was making a new Jan Ridders type system, I had to cut the two wires down inside the base which came from the encapsulated reed switch down by the flywheel (the early blue painted model had a Hall Effect sensor down there, but the later models have a reed switch). it was very easy to time the spark by connecting a multi meter on a resistance setting to the two sensor wires. As you rotate the flywheel back and forth the resistance suddenly goes from infinite to zero. If the multimeter has a continuity buzzer, the timing job becomes even easier since the tone sounds just as the engine would fire if was running. Anyway, this made it very easy to time too.

TDC seems a good place for the spark. These engines are so slow running that no amount of advance on TDC should be needed.

RedRyder

  • Administrator
  • Hero Member
  • *****
  • Posts: 4352
  • Location: Connecticut - USA
As Tony said, you may not want to risk your ignition box. It is small and the components are quite delicate.
If you should leave a gap too large for it.... it will fry itself near instantly.


I simply remove the plug, make sure the wire is on all the way and hold it's threads against a head bolt and turn the wheel slowly with my other hand and rock it back and forth to establish where it actually fires, while looking for the firing point on the clockwise turning of the wheel.
(hold plug by the hex nut part of it and as long as it is touching the head bolt, you will not be shocked)


Last step.... Have fun...!

Adirondack Jack

  • Jr. Member
  • **
  • Posts: 277
Thanks to all.  I got it sorted and running fine now.  Two things happened along the way.

First was it seemed to be backfiring loudly and refusing to continue, even when known to be correctly timed.  Turned out the set screws on the starter side flywheel (not the governor side) had come loose, allowing that flywheel to slip and buck when the engine tried to start.  The engine was not at all happy with that situation.  I tried re-tightening the set screws while the steel rim was in place on the flywheel,  but the odd angle and insufficient wrench clearance when flipping  the wrench around the other way made for, drumroll please, a stripped hex socket on one screw head.

That was not gonna cut it, and the flywheel didn’t want to come off the shaft, nor did the steel rim want to come off toward the end of the shaft, only wanting to go the other way, toward the engine. 

I pondered that a short while, before using three bits of scrap red oak and three 10-32  bolts and t nuts to make a flywheel puller. That made short work of the sticky flywheel. 

I dressed the marred shaft surface, and filed two flats opposing each other for set screw landing points.  Replaced the set screws with M-4x12 socket head cap screws, larger sockets for the next size wrench, flipped the flywheel over so the steel rim could be pulled toward me, revealing the wrench holes, and put it back together.

It started but ran weak and erratic.  Careful observation when it was running revealed the brass spark plug wire snap-on fitting I’d made had cut the black rubber boot, and i was getting stray spark leakage to ground at the valve train.  I dressed the brass spark plug clip, replaced the rubber boot with a length of 3/16 silicone tubing, reattached the wire, and no more spark leakage. Restarted and ran happily with just a tiny needle adjustment.  FOR THE FIRST TIME SINCE I HAD IT, it runs happily at the predicted 1/4-1/3 (probably like 5/16) turns needle setting.  Happy motor, happy Jack, shut it down and called it done.